SCR Projects

1. Vectren (Southern Indiana Gas & Electric Company)
F.B. Culley Station – Unit #3, Yankeetown, Indiana
Design Firm and Construction Manager: Black & Veatch Corporation, Kansas City, Missouri
Erection Contractor: Sterling Boiler & Mechanical, Inc., Evansville, Indiana

SBMI performed field assembly and erection of SCR module and ductwork including support structural steel and dampers. Set all SCR equipment items and installed all associated SCR and equipment piping. Performed installation of all SCR electrical and instrumentation, checkout, and start up support services. Loaded catalyst in the SCR module.

Total Contract Value - $15 Million

2. Alcoa Generating Corporation
Warrick Generating Station – Unit #4, Newburgh, Indiana
Design Firm and Construction Manager: Black & Veatch Corporation Kansas City, Missouri
Erection Contractor: Sterling Boiler & Mechanical, Inc., Evansville, Indiana

SBMI performed field assembly and erection of SCR module and ductwork including support structural steel and dampers. Set all SCR equipment items and installed all associated SCR and equipment piping. Calibration and installation of all instrumentation items. Loaded catalyst in the SCR module.

Total Contract Value - $13 Million

3. Vectren (Southern Indiana Gas & Electric Company)
A.B. Brown Station – Unit #2, West Franklin, Indiana
Design Firm and Construction Manager: Black & Veatch Corporation Kansas City, Missouri
Erection Contractor: Sterling Boiler & Mechanical, Inc., Evansville, Indiana

SBMI performed field assembly and erection of the dampers, SCR module and ductwork including support structural steel and existing structural steel upgrades. Set all SCR equipment items and installed all associated SCR and equipment piping. Calibration and installation of all instrumentation items. Will load catalyst in advance of operation of the unit. I.D. fan upgrades.

Total Contract Value - $14 Million

4. Vectren (Southern Indiana Gas & Electric Company)
A.B. Brown Generating Station – Unit #1, West Franklin, Indiana
Design Firm and Construction Manager: Black & Veatch Corporation Kansas City, Missouri
Erection Contractor: Sterling Boiler & Mechanical, Inc., Evansville, Indiana

SBMI performed field assembly and erection of the dampers, SCR module and ductwork including support structural steel and existing structural steel upgrades. Set all SCR equipment items and installed all associated SCR and equipment piping. Calibration and installation of all instrumentation items. Field assembly and erection of two fabric filter baghouses furnished by FLS. Assemble and erect all associated ductwork and fan upgrades. Will load catalyst prior to operation of the unit.

Total Contract Value - $16 Million

5. Jacksonville Electric Authority
St. Johns River Power Park – Units #1 and #2
Jacksonville, Florida
Design Firm and Construction Manager: Black & Veatch Corporation Charlotte, NC
Erection Contractor: Sterling Boiler & Mechanical, Inc., Evansville, IN

SBMI performed civil architectural work for all outlying SCR associated equipment foundations. Site preparation for crane placement and fabrication areas. Performed field assembly and erection of SCR modules (four halves) and associated inlet and outlet ductwork, dampers, and support structural steel. Set all SCR equipment items and fabricated and installed all associated SCR and equipment piping. Rebuild of air heaters and ID fans. Calibration and installation of all instrumentation items. Loaded catalyst in the SCR modules and installed seal assemblies. Managed field subcontracts for field painting, and insulation / lagging. Provided startup services. Erected pre-engineered buildings and roofing / siding.

Total Contract Value - $120 Million

FGDU Projects

1. Southern Indiana Gas & Electric Company
F.B. Culley Station Unit #3, Yankeetown, IN
A/E: Mid-Valley, Inc., Houston, TX
Contractor: D.B. Riley Construction, Inc., Boston, MA
Materials of Construction: Hastelloy C-276

SBMI shop fabricated the FGDU scrubber tower and associated ductwork. In addition we erected the tower and associated ductwork with our field forces as a subcontractor.

2. Owensboro Municipal Utilities
Elmer Smith Station, Owensboro, KY
A/E: Sargent & Lundy Engineers, Chicago, IL
Contractor: Wheelabrator Air Pollution Control, Pittsburgh, PA
Materials of Construction: 317LMN, Two Scrubber Modules

SBMI shop fabricated two FGDU towers and associated ductwork and also performed erection of the towers and ductwork.

3. Henderson Municipal Power and Light Station Two
Sebree, KY Units #1 & 2
A/E: Burns & McDonnell, Kansas City, MO
Contractor: Wheelabrator Air Pollution Control, Pittsburgh, PA
Materials of Construction: 317LMN, Two Scrubber Modules

SBMI shop fabricated and erected two scrubber modules and associated ductwork and support steel.

4. Indianapolis Power and Light Company
Petersburg Generating Station, Petersburg, IN Unit #1
A/E: Stone & Webster
FGDU Design Firm: General Electric Environmental Services, Inc.
Contractor: J.A. Jones Constructors, Inc.
Materials of Construction: Roll-Bond CS / C276
Two Modules

SBMI shop fabricated and erected two modules and associated ductwork.

5. Illinois Power
Baldwin Station, Baldwin, IL
A/E: None
Contractor: Babcock & Wilcox, Barberton, OH
Materials of Construction: 317LMN, Six Modules

SBMI commenced shop fabrication but shortly thereafter the project was cancelled by the Owner.

6. Dominion Power / Wheelabrator Air Pollution Control
Chesterfield Station – Unit #6
Chester, Virginia
Start: December 2006
Complete: Nov. 2007
FGD Unit Installation Project – Unit #6
Mechanical Installations
Estimated Value - $7 Million

7. Pennsylvania Power & Light / Wheelabrator Air Pollution Control
Montour Station – Units #1 & #2
Washingtonville, Pennsylvania
Start: July 2006
Complete: Nov. 2007
FGD Unit Installation Project
Mechanical Installations
Estimated Value - $10 Million

8. Pennsylvania Power & Light / Wheelabrator Air Pollution Control
Brunner Island Station Units #1 & #2
York Haven, Pennsylvania
Start: April 2007
Complete: June 2008
FGD Unit Installation Project
Mechanical Installation
Estimated Value - $10 Million

9. American Electric Power
Conesville Station – Unit #6
Conesville, Ohio
Fab Start: April 2007
Complete: Feb. 2008
Field Start: Dec.2007
Complete: June 2008
Absorber & Scrubber Outlet Ductwork – AL6XN
Replacement – Fab and Erect
Estimated Value $16 Million

10. American Electric Power
Conesville Plant – Unit #5
Conesville, Ohio
Fab Start: May 2009
Complete: Sept. 2009
Field Start: July 2009
Complete: Dec. 2009
Absorber Module & Inlet Ductwork Replacement – AL6XN and C276 Material. Fab & erect

Estimated Value $8 Million

11. Alcoa Generating Corporation
Warrick Power Plant – Units #1, 2, 3 & 4
Warrick Power Plant Strategic Environmental Project
Construction Manager: Fluor Global Greenville, SC
Field Start: Oct. 2006
Complete: Dec. 2009
FGD Unit Installations on Units #1, 2, 3 & 4
Mechanical Installation of FGD Modules, Ductwork,
Structural Steel, Equipment Setting / Installation, Piping
System Installation, Sprinkler Piping Installations.
Estimated Value $120 Million

12. Duke Energy Indiana, Inc.
Cayuga Station – Units #1 & #2 FGD Project
Cayuga, Indiana
Balance of Plant Scope for FGD Installation
A/E Sargent & Lundy Engineers, Chicago, IL
Estimated Value - $30 Million

SBMI performing field assembly and erection of dampers, FGD ductwork including support structural steel and structural steel upgrades. Installing all above and below grade large and small bore mechanical piping systems between process buildings. Building pre-engineered metal buildings and installing all plumbing / piping systems, fire protection, HVAC systems, lab equipment, and FGD related equipment. Calibration and installation of all instrumentation items. Demolition of existing ductwork and assembly and erection of new associated ductwork and fan upgrades.

13. Reliant Energy
Completed Dec. 2009
Cheswick & Keystone Stations – Pennsylvania
Installation of Siemens Energy FGD
Systems – Mechanical Scope of Work
Estimated Value - $40 Million

14. Constellation Energy
Completed Sept. 2009
Brandon Shores Station
Baltimore, MD
Installation of Siemens Energy FGD
System – Mechanical Scope of Work.
Estimated Value - $20 Million

Precipitator Projects

1. Pennsylvania Power and LIght Co.
Brunner Island Unit #3
Electrical and Mechanical Erection of ESP
Contract Amount $21,000,000
Engineer / Construction Manager: Hamon Research - Cottrell, Inc. Somerville, NJ

Fabricate and Install and Eight (8) Field Addition to Two (2) Separate ESP's
Associated Inlet and Outlet Ductwork Modifications
Preoutage field assembly of additions and additions rolled into final location during the unit outage

2. Vectren Corporation
A.B. Brown Station Unit #2 Precipitator
Rebuild Spring 2004 Mechanical an Electrical Scope
Contract $2.7 Million
250 MW Unit
Black and Veatch Corporation- Construction Manager

3. Indianapolis Power and LIght Company
Petersburg Generation Station Unit #2
255mw
Major Rebuild during the fall 2003 Outage
Mechanical and Electrical Scope
$4.3 Million Contract

4. Vectren Corporation
A.B. Brown Station Units #1 and #2
250 M.W. Each Unit
Precipitator Maintenance and Repairs
Under General Maintenance Management Alliance with Vectren Corporation

F.B. Culley Station Units #1, #2 and #3
50 M.W., 100 M.W., and 250 M.W. respectively
Precipitator Maintenance and Repairs under General Maintenance Management Alliance with Vectren Corporation

5. Hoosier Energy
Merom Station Unit #2 540 M.W.
Precipitator Repairs and Maintenance
Spring 2003 Outage
$200,000 Contract

6. Alcoa Generating Corporation
Warrick Station Unit #3 200 M.W.
Precipitator Mechanical and Electrical
Upgrade 2002 Outage
$700,000 Contract

7. Vectren Corporation
Culley Station Unit #3 250 M.W.
Precipitator Reinforcement Project, 2001
Design by FLS-Miljo.
Black and Veatch Construction Manager
$1.2 Million

8. Indianapolis Power and Light Company
H.F. Pritchard Station Unit #6, 100 M.W.
Martinsville, Indiana - Precipitator Upgrade Project
Civil, Electrical, Mechanical Scope 1995
$5 Million Contract

Scope included demolition, site prep, foundation installation, equipment setting, structural steel erection, ductwork assembly and erection, mechanical, electrical, insulation, paint and start up assistance.

A/E Sargent and Lundy Engineers

9. Indianapolis Power and LIght Company
E.W. Stout Station Unit 7 550 M.W.
Precipitator Rebuild
Mechanical and Electrical Scope
$6.1 Million Contract 1993

10. Southern Indiana Gas And Electric Company
F.B. Culley Station Unit #3
250 M.W., Precipitator Addition thru Lodge-Cottrell,
1990
$3.2 Million Contract

11. Indianapolis Power and Light Company
Perry "K" Station Units #11 and #12
Precipitator Retrofits for Epson, Inc.
$650,000 Contract

12. Star Enterprises, Delaware City, Delaware
Coker Precipitator Revamp
Mechanical an Electrical Scope
$3 Million Contract
Epscon, Inc. - Williamsburg, VA.

13.Owensboro Municipal Utilities
Elmer Smith Station Units #1 and #2
Removed Existing Precipitators, Erected New Precipitators
$6.9 Million

Ongoing Major Projects

Westar Energy
Lawrence Energy Center

Demolition existing equipment, structures, & concrete
Modification of ductwork & existing scrubber absorber vessels
Installation of structural steel& new flue gas ductwork
Onsite erection of Units # 4& 5 Pulse Jet Fabric Filter & structural steel
Erection of new ductwork, dampers, expansion joints & support steel
Erection of Unit # 5 fly ash handling & piping from fabric filter to fly ash silo
Unit # 4& 5 Scrubber Absorbers & Ductwork Modifications including demolition of existing internals & installation of new headers/nozzles, mist eliminators
Demolition of existing & replacement Unit #5 ID Fans, absorber related pumps/equipment
Install Unit #5 Air Compressor Building including compressor, air dryers, filters, pumps & heat exchangers
Erection of Unit #4 Pulse Jet Fabric Filter & associated equipment including ductwork, support steel
Unit # 3 & 4 fly ash silo modifications.

American Electric Power
Conesville Station – Unit #6
Conesville, Ohio
Fab Start: March 2010
Projected Completion: September 2010
Field Start: September 2010
Projected Completion: December 2010

Absorber and Ductwork Replacement – Fab & Erect

Estimated Value $8 Million

- Duke Energy Indiana, Inc.
Edwardsport IGCC Project
Edwardsport, IN
Field Start: September 2009
Complete: February 2011

Assembly and erect two (2) Heat Recovery Steam Generators, Auxiliary Boiler, and Surface Condenser

Current Contract Value - $24 Million

- Public Service of New Hampshire
Merrimack Station Units #1 & #2 Clean Air Project – FGD
Bow, New Hampshire
Field Start: August 2009
Projected Completion: June 2011

SBMI shop fabricated the absorber module. Civil / Architectural, Structural, Mechanical and Electrical Installation of a Siemens Energy FGD Unit.

Current Contract Value - $28 Million

- Prairie State Energy Campus
Lively Grove, Illinois – Units #1 & #2
Bechtel Power Company – Construction Manager
Field Start: February 2010
Projected Completion: June 2011

Assembly and erect Siemens Energy Wet ESP and associated ductwork on Units #1 & #2, including associated internals

Current Contract Value - $17 Million

- Prairie State Energy Campus
Lively Grove, Illinois – Units #1 & #2
Bechtel Power Company – Construction Manager
Field Start: December 2009
Projected Completion: December 2010

Field assemble and erect various silos / tanks

Current Contract Value - $2 Million

Projects Performed for Black and Veatch Corporation

1. Demineralized Water Facility
1989
Southern Indiana Gas & Electric
Warrick Station
Yankeetown, IN

2. Unit #3 SCR Project
2001 – 2002
Vectren
F.B. Culley Station
Yankeetown, IN

3. Unit #4 SCR Project
2002-2003
Alcoa Generating Corp.
Vectren
Warrick Station
Yankeetown, IN

4. Unit #2 SCR Project
2003-2004
Vectren
A.B. Brown Station
West Franklin, IN

5. Unit #1 SCR Project
2004-2005
Vectren
A.B. Brown Station
West Franklin, IN

6. Neutralization Basin
2003
Hoosier Energy Electric Cooperative
Merom Station
Merom, IN

7. Unit #3 Fabric Filter
Fabrication & Installation
2006
Vectren – F.B. Culley Station
Yankeetown, Indiana

8. Unit #1 & 2 SCR
Installation
2008
Jacksonville Electric Authority
St. John River Power Park
Jacksonville, Florida

Baghouse Project

Baghouse Project 1993 – 1994

- Owner: Public Service of Colorado
Pawnee Station – Unit #1 – 550 MW Unit
Brush, Colorado

- Baghouse designed and furnished by ABB Company

- Erection Contractor: Sterling Boiler & Mechanical, Inc. Evansville, Indiana

Scope of Construction:

28 Total Compartments
14 Compartments Each Bag House
Each Compartment is approximately 36 feet x 30 feet and 30 feet tall, 2,000 feet of weld each seal on inside and outside, 4 sonic horns, 2 walkways, 900 bags 12 inch in diameter and 30 feet long attached by a clamp to thimbles top and bottom. Hopper was in 9 pieces 8 flat with a shop fabricated cone. 30 feet square and 24 feet tall with 1,000 feet of seal weld each hopper.

These numbers are approximates:

1,500 ton of structural
42,000 square feet of grating / plus stair tower landings
6,000 feet of handrail
Checkered plate roof in penthouses
2 stair towers
2 penthouses
Additional steel to existing duct support steel

These numbers are approximates:

25,600 bags
80,000 feet of seal weld w/o bad welds
112 sonic horns
56 access doors
56 internal walkways
Demo of existing ducts
Extensive rebuild of fans
(2) 110,000 pound rotors

FGDU Shop Fabrication Projects

Shop Fabrication Listings

1) Virginia Power – Mt. Storm, West Virginia

Fabricate 750 tons of ductwork – carbon steel and alloy C-276 lined.

2) Owensboro Municipal Utilities, Owensboro, Ky

Fabrication and erection of new FGD and Precipitator Ductwork

3) Henderson Municipal Power and Light, Sebree, KY

Fabrication and Erection of new FGD ductwork for two units.

4) Southern Indiana Gas & Electric Co. / Vectren
F.B. Culley Station Unit #3

FGD Ductwork Fabrication and Erection

5) Southern Indiana Gas & Electric Company / Vectren
F.B. Culley Station Unit #3 SCR Project

Fabricate 75 tons of RA2205 alloy ductwork w/carbon steel stiffeners

6) Indianapolis Power & Light Company / AES
Petersburg Generating Station – Units #2 and #3 SCR Project

Fabricate 1100 tons of ASTM A588 Gr. B stiffeners and ASTM A-387 Gr. 11 plate SCR module sections, including large shop fabricated support beams for high temperature application.

7) SBMI has shop fabricated a total of eight (8) Limestone Silos of various diameters and length for Black & Veatch Corporation for the following sites:

(2) – American Electric Power – Conesville Plant
(2) – American Electric Power – Kyger Plant
(2) – American Electric Power – Clifty Creek Plant
(3) – City of Springfield, IL – Dallman Station

8) SBMI has shop fabricated a total of two (2) silos and various bins and chute assemblies for a Cement Plant Upgrade Project by The Industrial Company in Greencastle, Indiana.